My current project is a half-stock New England Flintlock Rifle from the 1820s. I am building it with smooth and rifled barrels including a hooked breach for easy barrel changes. The reasons I decided to build this style of rifle are that Tony Montoya, a very fine woodworker in Chico, CA, gave me a nice piece of Claro Walnut and I had seen an original rifle and thought it'd be cool to make. This style of rifle has a hickory under rib instead of the metal under ribs like the Hawkins or 1806 Harper's Ferry rifles. For most of the rifle parts I needed, excluding the wood for the stock, I purchased from David Price at the Flintlock Shop in Contoocook, NH (
http://davidpriceflintlocks.com/).
This photo shows the hunk of Clarno Walnut, one of the barrels, the lock, trigger, a
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nd brass triggerguard, butt plate and ramrod ferrules. The walnut was 2"x16''x33" and yielded blanks for the rifle and a pistol. I selected the best part of the wood with the most character for the rifle stock blank. To make the stock blank I printed a photo of a NE Rifle and using an overhead projector I traced the photo onto white butcher paper which I then transferred to Plexiglas to make the pattern. I then cut the Plexiglas pattern out using a band saw, traced out the stock using the Plexiglas pattern , and finally cut out the stock blank using the same band saw. A lot of work.
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This photo shows the lock after it has been inlet into the blank.
The barrel and breach plug are inlet first then the lock. The lock a L.R. Maslin from L&R Lock Co., considered a small Durrs Egg Lock.
The rifle as it has taken shape. It weighs about 6 pounds and has a nice feel to it with a 32" .54 caliber rifled barrel and 32" 28 guage smooth bore barrel. Since the rifle was at this stage I have inlet a star (not shown) into the cheek piece using Australian Cypress and ubber dense African Blackwood. The African Blackwood was used as the nose cap instead of horn.
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